Strain gauges for highly elastic materials

Strain gauges for highly elastic materials

Challenge & innovation

Fiber-reinforced plastics and polymeres are highly elastic compared to conventional construction materials like steel and aluminium alloys. In order to measure strain of parts made of these, strain sensors have to be highly elastic too. Metallic resistance strain gauges have a limited cyclic strain capability due to fatigue.


Pseudoelastic shape memory alloy (SMA) used as strain gauge
SMA sensors are elastic. The integration of SMA sensors into composites and plastics is simple. They can be used for cycling strain measurement. Due to their small size the SMA sensors are ideal for mobile applications. Furthermore these sensors have a high strain sensitivity in combination with a very long lifetime compared to conventional strain gauges. Possible applications are structural and process monitoring. Static and dynamic strain can be monitored reliably.

Comparison of fatigue properties of construction materials

Schematic of strain sensor structure made of SMA wires

Electrical resistivity change of SMA when strained

Fatigue properties of SMA sensor compared to conventional strain gauges

Sensor experiment with SMA wire

A SMA wire is stretched by 15 mm. This corresponds to a strain of 5.5 %. Due to stretching the electrical resistance changes from 10 to 15 Ohm. This results in a relative electrical resistance change of 50 %. The calculated gauge factor (sensor sensitivity) is 9. It is 4 times stronger than standard strain gauges.

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